Flare
Flare
EPC supplier owns self-developed knowhow technology, characteristic project management provider
Flare
General Description

Year 1997, Sunpower Established.

Year 1997, flare Expert introduction.

Year 2000, to supply components of flare system (Flare tip, Seal-water drum, Knot out drum).

Year 2002, Jinan Iron Company Flare relocated and flare gas recovery system (First EP Elevated flare system contract (Guyed)).

Year 2003, Shanghai Secco Petrochemical Company AN flare project (First EP Elevated Flare System (Derrick))

Year 2003, Zhejiang Yisheng Petrochemical Company Methane flare and recovery project. (First EP Enclosed Ground flare and recovery system contract)

Year 2005, Shenhua Coal to Liquids Company Erdos project (First EPC Elevated flare and recovery system contract)

Year 2008, CNPC international Turkmenistan Stage one Natural Gas project (First oversea flare project)

Year 2008, Shenhua Baotou Coal to Olefin project (First Self-supported flare system EPC project)

Year 2012, CNPC Sichuan Petrochemical project (First demountable elevated Flare)

Year 2014, Fund (Changzhou) Energy and Chemical Company MTO, MS project (First Multi-point Open Ground Flare EPC project)

Year 2015, became SHELL EFA Flare supplier.


Experience
  • Shenhua Coal to Liquids Company Erdos project (First EPC Elevated flare and recovery system contract)
    Shenhua Coal to Liquids Company Erdos project (First EPC Elevated flare and recovery system contract)
    +
  • Shenhua Baotou Coal to Olefin project
    Shenhua Baotou Coal to Olefin project
    +
  • CNPC Sichuan Petrochemical project
    CNPC Sichuan Petrochemical project
    +
  • China coal shaanxi yulin energy & chemical co. LTD
    China coal shaanxi yulin energy & chemical co. LTD
    +
  • Changzhou fude energy & chemical co
    Changzhou fude energy & chemical co
    +
  • Zhongtian hechuang energy co. LTD
    Zhongtian hechuang energy co. LTD
    +
  • Shenhua ning coal 4 million tons/year coal indirect liquefaction project
    Shenhua ning coal 4 million tons/year coal indirect liquefaction project
    +
  • Shasoyihai alcohol industry co., LTD. 60,000 tons/year fatty alcohol project
    Shasoyihai alcohol industry co., LTD. 60,000 tons/year fatty alcohol project
    +
  • China national petroleum international corporation soil storage phase 1 and phase 2 natural gas projects
    China national petroleum international corporation soil storage phase 1 and phase 2 natural gas projects
    +
  • 180,000 tons/year isonanol plant project of maoming petrochemical basf co., LTD
    180,000 tons/year isonanol plant project of maoming petrochemical basf co., LTD
    +
  • SAMAC MMA-PMMA
    SAMAC MMA-PMMA
    +
  • Yangzi petrochemical flare gas and recovery system
    Yangzi petrochemical flare gas and recovery system
    +
  • Cnooc huizhou refinery project torch gas recovery facilities
    Cnooc huizhou refinery project torch gas recovery facilities
    +
  • Qinghai salt lake haina chemical co. LTD
    Qinghai salt lake haina chemical co. LTD
    +
  • Qinghai salt lake haina chemical co. LTD
    Qinghai salt lake haina chemical co. LTD
    +
  • Petrochina lanzhou petrochemical company refinery
    Petrochina lanzhou petrochemical company refinery
    +
  • Zhejiang petrochemical torch gas recycling project - under construction
    Zhejiang petrochemical torch gas recycling project - under construction
    +
Advantages of Service
R&D capability


Approved by Science & Technology center and Financial center of Jiangsu province, establish “Sunpower R&D institute of energy saving”. Major R&D center of Jiangsu province. Rely on Jiangsu Sunpower Technology Co., Ltd., contains combustion and flare gas system R&D center. Professional for the research, development and optimization of Flare system.


Engineering capability

Computer center

In-house developed process design software



Professional design software: Flaresim, CFD simulation (ability to calculate 10 million node)


Simulation




Simulate and optimize for ground flare burner by using CFD.




              Simulation for Enclosed Ground Flare.                    Simulation for Multi-point Ground Flare.



Simulate and optimize for ground flare burner by using CFD.


3D design




                                                                          High pressure air smoke extinguisher torch head



                                                                                   Torch facility 3D model



Combustion validation testing

Sunpower performed Steam-assist smokeless Flare tip and pilot testing at June of 2016. To validate the combustion efficiency, noise, heat radiation and smokeless performance (including steam consumption). The result is compliance with API requirement.
The result is reviewed by the experts from Sinopec Engineering Institute, Power and Energy of Nanjing Normal University, Sinopec safety and engineering institute, Shenhua Coal to Liquid etc., and also SHELL representative from The Netherlands. Confirm the testing methods is acceptable, the testing facility is reliable and calibrated, and the recorded data is trustable.



                                                      Combustion test of large surface torch burner before delivery